HABITABLE:
Before we jump into the details of this groundbreaking report, can you share a little bit about yourself and your expertise as it relates to chemical sciences and paint products?

TERESA MCGRATH:
My background is in chemistry and toxicology. My entire career I have focused on green chemistry: the idea of using chemistry to help meet sustainability goals. Before joining Habitable, I led the chemical management program for Sherwin-Williams, one of the largest paints and coatings companies in the world. In that role, I focused on hazard reduction and transparency, and helped business units in meeting sustainability goals. As chief research officer at Habitable, I lead a team of researchers on studies that seek to better understand hazardous chemicals that may be present in or used to make building materials, as well as putting forward recommendations and best practices to reduce or eliminate their impacts.

H:
Habitable’s most recent report delves into the presence of PFAS chemicals in paints. Officially named perfluoroalkyl and polyfluoroalkyl substances–PFAS–are commonly called ‘forever chemicals’. Can you tell us what forever chemicals are and why they’re so harmful? 

TM:
PFAS refers to a class of chemicals with over 10,000 different structures. All PFAS are very persistent chemicals. The fluorine-carbon bond of these synthetic chemicals is very difficult to break and this means that they don’t break down on their own once they get into our bodies or into the environment. Given this persistence, they are often referred to in the media as ‘forever chemicals’. These chemicals can also be bioaccumulative, meaning they build up in our bodies, and can be toxic. We don’t yet know all of the potential harm because most of these chemicals have not been tested, however a host of negative health effects have been associated with PFAS including cancer, liver damage, decreased fertility, developmental delays in children, and disrupting the natural hormones in our bodies.

H:
Can you give us an idea of the scale of this problem and why is it so important that we phase PFAS chemicals out of paint products?

TM: Architectural paints coat the inside and outside our homes, schools, and workplaces, making PFAS in paints a potential exposure concern for everyone from those who manufacture and apply the paints to those who occupy painted spaces. They’re a health and environmental concern throughout their lifecycle, from cradle to grave. And while we already know some PFAS are linked to increased health risks, we may just be scratching the surface, as some experts have suggested, we may be underestimating the dangers of these widespread chemicals.

The Research: 

To identify the key drivers of embodied carbon and the key opportunities to reduce embodied carbon for each product type we read Environmental Product Declarations (EPDs), reviewed literature and data compilations, and conducted manufacturer interviews. The hazards associated with flooring products, the chemicals used to make those materials and the hazards associated with the chemicals used to install those products were collected using InformedTM product guidance and hazard data in the Pharos database. 

Embodied Carbon:

 Our research concluded that flooring products’ embodied carbon impacts are mostly associated with the raw material supply. The biggest opportunities to reduce embodied carbon in flooring comes from choosing a different product type that uses less impactful raw materials as well as products with longer service life. Carpet was consistently the most impactful product type due in part to its short service life. Plant-based flooring products, such as wood and natural cork, were consistently the least impactful.

Material Health:

 Not surprisingly, the biggest opportunities to avoid chemicals of concern in flooring come from choosing a product type with typically fewer chemicals of concern. Products made from plastic, such as vinyl, nylon, or polyurethane tend to use more hazardous chemicals during manufacturing, installation, use, and end of life, than mineral or plant-based products. Selecting a product that is yellow or above in InformedTM color ranking Flooring Guidance, such as wood or linoleum, or even a non-vinyl resilient flooring will minimize the use of hazardous chemicals. Products in the red zone such as vinyl and carpet, should be avoided.

Conclusion: 

When we looked at the opportunities to improve embodied carbon and improve material health for flooring we found that they were largely complementary.

• Use flooring with a long service life. Avoid products with a short service life, like carpet, and select a product with a long service life, like wood. 
• Choose biobased product types. Linoleum, wood, and cork are all flooring product types that were identified as both resulting in lower embodied carbon and safer in terms of material health. 
• If you must use carpet, avoid use of virgin nylon carpet product types. While carpet generally can contain more chemicals of concern than other product types, carpet made with virgin nylon as a generic product type was identified as having the highest embodied carbon within the flooring category. 
• Use circular and safe materials. Use recycled content from known sources. Prefer products that have been tested for these chemicals and have below detectable levels or below levels that would be found in virgin resin content for these materials. 

These findings highlight the importance of pre-emptive design.  Parallel to the way we conduct early modeling for energy or water use, the industry needs to model for embodied carbon and material health. A materials modeling approach–where the entire team is engaged early – before design development or construction development – will enable educated decisions before the design is set.  Use HBN’s Embodied Carbon and Material health in Flooring and Drywall report and tools like Informed™ and the Carbon Smart Materials Palette to select typically healthier, low-carbon building product options.

In the report, we created a framework for evaluating what a truly sustainable plastic product would look like. These goals are lofty, and currently no existing plastic building materials meet these goals. However, they provide a pathway towards truly sustainable products.

To be considered a sustainable plastic, a product would have to enhance human and environmental health and safety across the entire product life cycle. It would have to be managed within a sustainable materials management system, and would have to meet the following goals: 

• Must be inherently low hazard. 
  • Hazardous substances are eliminated.
  • Transparency in terms of content and emissions exists at every step of the supply chain.
  • Full hazard assessments are available on all chemicals.
• Must have a confirmed commercial afterlife.
  • Products designed for durability, reclamation, reuse, and recycling.
  • Infrastructure exists to support reclamation, reuse, and recycling.
  • Materials can undergo multiple cycles of recycling.
• Must generate no waste.
  • Manufacturing scrap is eliminated at every step of the production process.
  • Scrap from installation is eliminated.
• Must use rapidly renewable resources or waste-derived materials.

The case study explores trade-offs that exist between different material choices.

For a flooring example, a product that is designed to use adhesive to install is typically thinner than one that uses a click tile system to install. These thinner products use less material per square foot and therefore have less chemical impacts associated with manufacturing and less waste at the end of life. However, adhesives may add hazardous substances to the product installation stage. By moving from a click tile product to a glue down product, chemical exposure burdens shift from manufacturing and end of life to the installation stage and use phase. 

For an insulation example, a product that is designed to chemically react at the build site, such as spray polyurethane foam (SPF), can allow the insulation to form an air-sealed custom fit. However, SPF is not recyclable, and adherence of that insulation to surrounding materials may also make those materials more difficult to reclaim or recycle. Moving from XPS, EPS or polyiso to SPF may reduce the ability of other surrounding materials to “have a commercial afterlife” in the pursuit of an added performance feature.

HABITABLE:
What got you interested in working in sustainable products and clean chemistry?

TERESA MCGRATH:
It all starts with my family. Specifically my father – who would never identify as an environmentalist – but through his actions taught me to care for those who are most vulnerable and to take care of our planet. For example, more than once I witnessed my dad giving CPR to an injured animal that one of our dogs had mangled. In grade school I disgusted my friends by pulling carrots out of a peanut butter and jelly coated baggie my father had reused (this was before reusable bags were a thing!).  

In college I did a research project on how to remove pesticides from drinking water using a biocatalytic filter method. It took me until the end of the project to ask myself “Wait, why is this pollution in our drinking water to begin with? Why are we using chemistry in such an inefficient, clumsy way?” After a little digging I stumbled on the Twelve Principles of Green Chemistry, authored by Dr. Paul Anastas and Dr. John Warner. These principles are centered around using chemistry to prevent pollution rather than create it, to make efficient use of resources down to every atom, to avoid waste. This was an inspiring moment for me.

As a leader in sustainable healthcare, Monica has been a vocal advocate for integrated approaches to creating safer and healthier spaces. She pushes back against the false dichotomy many practitioners feel of having to choose between climate or chemicals – i.e., focusing on energy efficiency or low-carbon choices versus eliminating toxic chemicals from products and the supply chain. She believes that both approaches can and must be aligned and integrated to create truly healthy spaces for all.

One of her proudest successes was impacting the amended fire code while working for a healthcare system in Boston in 2013. She had the opportunity to advocate with the Boston City Council to ensure that the new fire code met both public safety and public health needs. They were successful in removing toxic flame retardants from the requirements, which directly impacted the administrative headquarters they were building at the time. For that project, Monica’s team was successful in ensuring that more than 70% of the materials used in the building interiors avoided the worst  chemicals of concern.

Monica is committed to blazing a trail and bringing others along for the journey. “We are able to drive this cultural shift and change, all the way down to selecting healthier, safer products, while we’re assuring the same, if not better health outcomes,” she said. “It comes down to connecting with our colleagues and educating them – finding the stories and the information that will inspire them to act.”

Monica believes that HBN is well-positioned to lead this work and create a healthier, more just world. “It’s up to us to lead, to share, to continue to collaborate, network, and leverage the science, tools, and resources that HBN publishes.”

Pharos is a comprehensive independent database of chemicals, polymers, metals, and materials.

It was originally developed by the Habitable research team to save time by consolidating data from hundreds of different sources into one place. This system is available via subscription and is used by manufacturers, retailers, designers, NGOs, government groups, and academics across many industry sectors.  

Pharos hosts hazard data for over 200,000 unique chemicals from more than 100 hazard lists. Pharos then maps these data to 25 different resulting types of human health and environmental hazards – such as reproductive toxicity or global warming potential – and assigns a hazard level (e.g high, moderate or low concern) for each endpoint. This translation and distillation of enormous amounts of complex data, to a searchable and practical set of bottom lines makes Pharos a powerful tool. Further, these data are constantly updated to ensure users get the most current information. Pharos helps companies save time finding hazard information, reducing risks by avoiding chemicals of highest concern, and leading the market with safer products. One specific way companies utilize Pharos in their chemicals management process is with RSLs. 

While 12,000 different chemicals are approved for use in the manufacture of food contact materials and articles, most of those chemicals have little to no chemical hazard data associated with them, and some are known to be toxic to humans and/or the environment. 1

Recently a global coalition of leading food service companies, environmental NGOs, and technical experts jointly developed a harmonized Food Contact Chemicals of Concern List (FCCoCL). Hosted on Pharos, FCCoCL provides users with a clear pathway to avoid the most concerning chemicals. 

The voluntary actions taken by companies to disclose and verify the absence of chemicals of concern will help them stay ahead of legislative and regulatory requirements and establish themselves as industry leaders.

Use RSLs to facilitate internal chemicals management.
Whether or not your company’s chemicals management policy is public, an RSL can reduce or eliminate restricted substances in your facilities and in your suppliers’ incoming materials. For example, the Zero Discharge of Hazardous Chemicals Manufacturing Restricted Substances list (ZDHC MRSL), available in Pharos, catalogs substances that are banned from intentional use in the apparel and footwear industries and their supply chains. By communicating these restrictions to the entire supply chain, manufacturers minimize the impact of banned hazardous chemicals on production workers, local communities, and the environment, while helping meet their corporate sustainability goals. 

Use RSLs to maximize your customers’ peace of mind.
Retailers, brands, and manufacturers have published Restricted Substances Lists (RSLs) to help their suppliers identify the top priority chemicals to remove or minimize in their products and processes. For example, Target has relied on an RSL to implement their Chemicals Policy since 2017. Their latest list, the Target Priority Chemical List, is intended to incentivize and support the design of beauty, baby care, personal care, and household cleaning products that are better for people and the planet.

RSLs are a great way to get started working towards eliminating chemicals of known concern, but they do have limitations. RSLs tell you what not to use, but they cannot tell you what chemicals to use. The best next step beyond RSLs is to prefer fully disclosed, fully assessed, safer alternatives. 

To identify safer alternatives, we recommend starting with full chemical hazard assessments, such as a GreenScreen for Safer Chemicals or those found in the ChemFORWARD shared repository of chemical hazard assessments. Hazard assessments enable informed decisions towards safer alternatives.