Discussions of recycling FPF have centered around the human health and environmental hazards posed by the flame retardant PentaBDE, which the foam industry phased out a decade ago. But the flame retardants that have replaced PentaBDE present similar concerns. Manufacturers incorporate flame retardant-laden post-consumer FPF into new products, primarily bonded carpet cushion. Recycling and installation workers and building occupants, particularly crawling children, can be exposed to these toxic chemicals. The recent emergence of pre-consumer FPF scrap that is free of flame retardants is a great step toward a safer, more valuable feedstock, but more work is needed to track and label flame retardant-free FPF to ensure that future post-consumer foam is also flame retardant-free.

Building product manufacturers sometimes use post-consumer recycled polyethylene bags and bottles in pipes and plastic lumber. This scrap usually has minimal contents of concern, but products like detergents stored in plastic packaging can remain. So-called “bio-degradation” agents in plastic bags also contaminate this feedstock and should never be used. The plastics recycling industry is developing protocols to screen out residual contaminants. Of greatest concern: Most polyethylene goes unrecycled in the United States due to problems in supply chain controls and the low price of virgin resins. This report examines ways to optimize the use of post-consumer polyethylene in building materials.

Since May 2014, the Healthy Building Network, in collaboration with StopWaste and the San Francisco Department of Environment, has been evaluating 11 common post-consumer recycled-content feedstocks used in the manufacturing of building products. This paper is a distillation of that larger effort, and provides analysis on two major feedstocks found in building products: recycled PVC and glass cullet. This research partnership seeks to provide manufacturers, purchasers, government agencies, and the recycling industry with recommendations for optimizing the use of recycled content feedstocks in building products in order to increase their value, marketability and safety. This report was prepared in support of a research session at the 2015 Greenbuild conference in Washington, DC.

Funding for research on post-consumer PVC feedstock was provided by StopWaste and donors to the Healthy Building Network (HBN). It was conducted using an evaluative framework to optimize recycling developed by StopWaste, the San Francisco Department of the Environment, and HBN. This briefing paper on post-consumer recycled PVC is a prequel to a forthcoming white paper by this new collaboration.

The ability of fiber glass insulation manufacturers to incorporate cullet increases; the wasteful landfilling of discarded glass (nationally, only 28% is recycled) decreases. Manufacturers need less energy to produce insulation, leading to lower greenhouse gas emissions. Workers, surrounding neighborhoods, and the environment at large are exposed to fewer toxic contaminants. Post-Consumer Cullet in California is the second in a series of Healthy Building Network reports for the Optimizing Recycling collaboration.

This paper provides findings and recommendations about how progress in resource use efficiency and recycling can occur along with the production of healthier building products. This paper is based on the review of eleven common recycled-content feedstocks used to manufacture building materials that are sold in California’s San Francisco Bay Area. It provides manufacturers and purchasers of building products, government agencies, and the recycling industry with recommendations for optimizing recycled-content feedstocks in building products to increase their value, marketability and safety.

The purpose of this report is to present information on the environmental and health hazards of PVC, with an emphasis on information found in government sources. This report is not intended to be a comprehensive analysis of all aspects of the PVC lifecycle, or a comprehensive comparative analysis of polymer lifecycles. Rather, in light of recent claims that PVC formulas have been improved by reducing certain toxic additives, this paper reviews contemporary research and data to determine if hazards are still associated with the lifecycle of PVC. This research has been surveyed from a perspective consistent with the precautionary principle, which, as applied, means that where there is some evidence of environmental or human health impact of PVC that reasonable alternatives should be used where possible. Furthermore, and more generally, this paper is intended to build greater awareness of this common building material.

Phthalates, the most commonly used plasticizers in PVC, are known endocrine disruptors – chemicals that interfere with hormone signaling, which is especially critical to early childhood development. Additionally, many phthalates are known carcinogens and reproductive and developmental toxicants. Exposures to these toxic plasticizers from PVC products can occur throughout their lifecycle. Therefore, it is crucial that PVC products containing phthalate plasticizers be eliminated from the built environment.

Among asthma risk factors, health organizations have identified hundreds of substances that can cause the onset of asthma. Many of these asthmagens are common ingredients of building products like insulation, paints, adhesives, wall panels and floors. This paper identifies asthmagens found in building products, how people can be exposed to these substances, and what is known and yet-to-be known about the impacts of these exposures.