Read Habitable’s new report “Designing Out Plastics: A Blueprint for Healthier Building Materials”
Read Habitable’s new report “Designing Out Plastics: A Blueprint for Healthier Building Materials”
Read Habitable’s new report “Designing Out Plastics: A Blueprint for Healthier Building Materials”
Read Habitable’s new report “Designing Out Plastics: A Blueprint for Healthier Building Materials”
Read Habitable’s new report “Designing Out Plastics: A Blueprint for Healthier Building Materials”
Read Habitable’s new report “Designing Out Plastics: A Blueprint for Healthier Building Materials”

Phase 2 of this report is the first of its kind plant-by-plant accounting of the production, use, and releases of chlorine and related pollution around the world. It is intended to inform the efforts of building product manufacturers to reduce pollution in their supply chains.

Chlorine is a key feedstock for a wide range of chemicals and consumer products, and the major ingredient of polyvinyl chloride (PVC) plastic. The report includes details aboutthe production technologies used and markets served by 146 chlor-alkali plants (60 in Asia) and which of these plants supply chlorine to 113 PVC plants (52 in Asia). The report answers fundamental questions like: 

  • Who is producing chlorine? 
  • Who is producing PVC? 
  • Where? How much? And with what technologies? 
  • What products use the chlorine made in each plant? 

Key findings include:

  • Over half of the world’s chlorine is consumed in the production of PVC. In China, we estimate that 74 percent of chlorine is used to make PVC.
  • 94 percent of plants in Asia covered in this report use PFAS-coated membrane technology to generate chlorine.
  • In Asia the PVC industry has traded one form of mercury use for another. While use of mercury cell in chlorine production is declining, the use of mercury catalysts in PVC production via the acetylene route is on the rise. 63 percent of PVC plants in Asia use the acetylene route. 
  • 100 percent of the PVC supply chain depends upon at least one form of toxic technology. These include mercury cells, diaphragms coated with asbestos, or membranes coated with per- and polyfluoroalkyl substances (PFAS), used in chlorine production. In PVC production, especially in China, toxic technologies include the use of mercury catalysts.

Supplemental Documents:

For years, Habitable has been thinking about and consulting with our partners about how to describe the impact of choosing healthier building products. Here’s why this is a complex and challenging issue for the industry: 

  • Incomplete knowledge of what many building products are made of 
  • Limited understanding of the health hazards of the thousands of chemicals in commerce today 
  • Trade-offs when making material choices 

These reasons drive the need for full transparency of chemical contents and full assessment of chemical hazards. This can ultimately lead to optimizing products in order to avoid hazardous chemicals.

Toxic chemicals have a huge and complex impact on the health and well-being of people and the environment. Those impacts are spread throughout a product’s life cycle. For example, fenceline communities can be exposed during the manufacturing of products in adjacent facilities, workers can be exposed on the job during the manufacturing and installation processes, and building occupants can be exposed during the product’s use stage. Some individuals suffer multiple exposures because they are affected in all of those instances.  

In addition, toxic chemicals can be released when materials are disposed of or recycled. When they incorporate recycled content into new products, manufacturers can include legacy toxicants, inhibiting the circular economy and exposing individuals to hazardous chemicals—even those that have been phased out as intentional content in products. 

We know intrinsically that hazardous chemicals have the potential to do harm and that they commonly do so. For champions of this cause, that understanding of the precautionary principle is enough. Others still need to be convinced and often want to quantify the impact of a healthy materials program. How can healthy building champions start to talk about and quantify the impacts of material choices?

Broad Impacts of Toxic Chemicals
One way researchers quantify the impact of chemicals is to consider the broad economic impacts of chemical exposures. Evidence increasingly shows that toxic chemical exposures may be costing the USA billions of dollars and millions of IQ points. One recent study estimates that certain endocrine-disrupting chemicals cost the United States $340 billion each year. This is a staggerring 2.3% of the US gross domestic product.1 And that is for only a subset of the hazardous chemicals that surround us every day. These numbers provide important context for the larger discussion of toxic chemical use, but cannot easily be tied to daily decisions about specific materials.

Market Scale Impacts
For years, Habitable has been targeting orthophthalates in vinyl flooring as a key chemical and product category combination to be avoided. Orthophthalates can be released from products and deposited in dust which can be inhaled or ingested by residents—particularly young children who crawl on floors and often place their hands in their mouths3. By systematically reducing chemicals of concern in common products, we can all work together to continue to affect this scale of change in the marketplace and keep millions more tons of hazardous chemicals out of buildings.

Impacts on the Project Scale
Context is key for understanding the impact chemical reduction or elimination can have—a pound of one chemical may not have the same level of impact as a pound of another chemical. But, given the right context, this sort of calculation may prove useful as part of a larger story. The following examples provide context for the story of different impacts of different chemicals. 

  • Small decisions, big impacts: While many manufacturers and retailers have phased out hazardous orthophthalate plasticizers, some vinyl flooring may still contain them. If we consider an example affordable housing project, avoiding orthophthalates in flooring can keep dozens of pounds of these hazardous chemicals out of a single unit (about the equivalent of 10 gallons of milk).4 For a whole building, this equates to several tons of orthophthalates that can be avoided.5 It is easy to see how this impact quickly magnifies in the context of a broader market shift.
     
  • Little things matter: Alkylphenol ethoxylates (APEs) in paints are endocrine-disrupting chemicals make up less than one percent of a typical paint. In this case, by making the choice to avoid APEs, a couple of pounds of these hazardous chemicals are kept out of a single unit (about the equivalent of a quart of milk). This translates to a couple of hundred pounds kept out of an entire building.6 This quantity may seem small compared to the tons avoided in the phthalate example above, but little things matter. Small exposures to chemicals can have big impacts, particularly for developing children.7 And, since our environments can contain many hazardous chemicals, and we aren’t exposed to just a single chemical at a time, these exposures stack up in our bodies.8
  • Reducing exposure everywhere: Choosing products without hazardous target chemicals keeps them out of buildings, but can also reduce exposures as these products are manufactured, installed, and disposed of or recycled. Some chemicals may have impacts that occur primarily outside of the residence where they are installed, but these impacts can still be significant. Polyvinyl chloride (PVC), for example, a primary component of vinyl flooring, requires toxic processes for its production and can generate toxic pollution when it is disposed of. Manufacturing of the PVC needed to create the vinyl flooring for one building as described above can release dozens of pounds of hazardous chlorinated emissions, impacting air quality in surrounding communities.9 These fenceline communities are often low-income, and suffer from disproportionate exposure in their homes, through their work, and from local air pollution. If choosing non-vinyl flooring for a single building can help reduce potential exposure to hazardous chlorinated emissions in these fenceline communities, imagine the potential impacts of avoiding vinyl on a larger scale!

 

In addition to information about target chemicals to avoid, our Informed™ product guidance provides recommendations of alternative types of materials that are typically better from a health hazard perspective and includes steps to work toward the goal of full transparency of product content and full assessment of chemical hazards. This framework can help ensure that toxic chemicals and  regrettable substitutions are avoided.

Each decision you make about the materials you use, each step toward using healthier products, can have big impacts within a housing unit, a building, and in the broader environment. Collectively, these individual decisions also influence manufacturers to provide better, more transparent products for us all. Ultimately, this can reduce the hazardous chemicals not just in our buildings but also in our bodies.

SOURCES

  1. Attina, Teresa M, Russ Hauser, Sheela Sathyanaraya, Patricia A Hunt, Jean-Pierre Bourguignon, John Peterson Myers, Joseph DiGangi, R Thomas Zoeller, and Leonardo Trasande. “Exposure to Endocrine-Disrupting Chemicals in the USA: A Population-Based Disease Burden and Cost Analysis.” The Lancet 4, no. 12 (December 1, 2016): 996–1003. https://doi.org/10.1016/S2213-8587(16)30275-3.
  2. “Disease Burden & Costs Due to Endocrine-Disrupting Chemicals.” NYU Langone Health, July 12, 2019. https://med.nyu.edu/departments-institutes/pediatrics/divisions/environmental-pediatrics/research/policy-initiatives/disease-burden-costs-endocrine-disrupting-chemicals.
  3. Bi, Chenyang, Juan P. Maestre, LiG Hongwan, GeR Zhang, Raheleh Givehchi, Alireza Mahdavi, Kerry A. Kinney, Jeffery Siegel, Sharon D. Horner, and Ying Xu. “Phthalates and Organophosphates in Settled Dust and HVAC Filter Dust of U.S. Low-Income Homes: Association with Season, Building Characteristics, and Childhood Asthma.” Environment International 121 (December 2018): 916–30. https://doi.org/10.1016/j.envint.2018.09.013.; Mitro, Susanna D., Robin E. Dodson, Veena Singla, Gary Adamkiewicz, Angelo F. Elmi, Monica K. Tilly, and Ami R. Zota. “Consumer Product Chemicals in Indoor Dust: A Quantitative Meta-Analysis of U.S. Studies.” Environmental Science & Technology 50, no. 19 (October 4, 2016): 10661–72. https://doi.org/10.1021/acs.est.6b02023.
  4. According to the USDA, milk typically weighs about 8.6 pounds per gallon. See: “Weights, Measures, and Conversion Factors for Agricultural Commodities and Their Products.” United States Department of Agriculture, June 1992. https://www.ers.usda.gov/webdocs/publications/41880/33132_ah697_002.pdf?v=0.
  5. HBN used the Common Products for Luxury Vinyl Tile and Vinyl Sheet to estimate the amount of plasticizer. We assumed a 100 unit building of 1000 square foot two-bedroom apartments with vinyl flooring throughout the units.
  6. HBN used the Common Product profiles for Eggshell and Flat Paint to estimate the amount of surfactant and assumed a 100 unit building of 1000 square foot two-bedroom apartments.
  7. Vandenberg, Laura N., Theo Colborn, Tyrone B. Hayes, Jerrold J. Heindel, David R. Jacobs, Duk-Hee Lee, Toshi Shioda, et al. “Hormones and Endocrine-Disrupting Chemicals: Low-Dose Effects and Nonmonotonic Dose Responses.” Endocrine Reviews 33, no. 3 (June 1, 2012): 378–455. https://doi.org/10.1210/er.2011-1050.
  8. Impacts can be additive, where health impacts are equal to the sum of the effect of each chemical alone. They can also be synergistic, where the resulting health impacts are greater than the sum of the individual chemicals’ expected impacts.
  9. HBN used the Common Products for Luxury Vinyl Tile and Vinyl Sheet to estimate the amount of PVC. We assumed a 100 unit building of 1000 square foot two-bedroom apartments with vinyl flooring throughout the units. Emissions are based on the Calvert City, KY Westlake plant examined in HBN’s Chlorine and Building Materials Project. According to EPA’s EJScreen tool, the census blockgroup where this facility is located is primarily low income, with 62% of the population considered low income (putting this census block group in the 88th percentile nationwide in terms of low income population). EJScreen, EPA’s Environmental Justice Screening and Mapping Tool (Version 2018). Accessed March 18, 2019. https://ejscreen.epa.gov/mapper/

Two important initiatives are gaining momentum in the green building movement. One seeks to reduce the embodied carbon of building products. The other seeks to increase inclusion, diversity and equity in the green building industry.

It is critical that these efforts align their goals lest, once again, the latest definition and marketing of “green” building products overlooks and overrides the interests of the front line communities most impacted by both climate change and toxic pollution.

The Carbon Leadership Forum describes embodied carbon as “the sum impact of all the greenhouse gas emissions attributed to the materials throughout their life cycle (extracting from the ground, manufacturing, construction, maintenance and end of life/disposal).2 In a widely praised book, The New Carbon Architecture3, Bruce King explains clearly why reducing carbon inputs to building materials immediately—present day carbon releases—is more effective at meeting urgent carbon reduction goals than the gains of even a Net Zero building, which are realized over decades. This approach is embraced by the Materials Carbon Action Network, a growing association of manufacturers and others, which states as its aim “prioritization of embodied carbon in building materials.”(emphasis added).4

Climate action priorities are framed differently by groups at the forefront of movements for climate justice and equity in the green building movement. Mary Robinson, past President of Ireland, UN High Commissioner on Human Rights and UN Special Envoy on Climate Change, says climate justice “insists on a shift from a discourse on greenhouse gases and melting ice caps into a civil rights movement with the people and communities most vulnerable to climate impacts at its heart.” 5 The Equitable and Just National Climate Platform6, adopted by a broad cross section of environmental justice groups and national organizations including Center for American Progress, League of Conservation Voters, Natural Resources Defense Council, and Sierra Club, calls for “prioritizing climate solutions and other policies that also reduce pollution in these legacy communities at the scale needed to significantly improve their public health and quality of life.”  The NAACP’s Centering Equity In The Sustainable Building Sector (CESBS)7 initiative advocates “action on shutting down coal plants and other toxic facilities at the local level, as well as building of new toxic facilities, with advocacy to strengthen development, monitoring, and enforcement of regulations at federal, state, and local levels. Also includes a focus on corporate responsibility and accountability.”8

The embodied carbon and climate justice initiatives are aligned when carbon reductions in building products are achieved through industrial process changes that reduce the use of fossil fuels and other petrochemicals. But rarely, if ever, can building products be manufactured with no carbon footprint, i.e. without fossil fuel inputs. These initiatives may not be aligned when manufacturers promote “carbon neutral” or “carbon negative” products that rely on carbon trading or offsets, the practice of supporting carbon reduction elsewhere (by planting trees or investing in renewable energy) to offset fossil fuel and petrochemical inputs at the factory.  According to the Equitable and Just National Climate Platform: “ . . . these policies do not guarantee emissions reduction in EJ communities and can even allow increased emissions in communities that are already disproportionately burdened with pollution and substandard infrastructure.”  They may also allow increased toxic pollution, if a manufacturer chooses to invest in carbon offsets, for example, rather than invest in process changes that reduce toxic chemical use or emissions.  As a result, disproportionate impacts, often correlated with race, can be perpetuated.

Vinyl provides one example of such inequity. Vinyl’s carbon footprint includes carbon tetrachloride, a chemical released during chlorine production that is simultaneously highly toxic, ozone depleting, and a global warming gas 1,400 times more potent than CO2. Offsetting these releases with tree planting or renewable energy purchases does nothing for the toxic fallout, from carbon tetrachloride, fossil fuels and other petrochemicals, on the communities adjacent to those manufacturing facilities. 

Experts agree that the most embodied carbon reductions by far are to be had in addressing steel and concrete in buildings. Beyond that, experts disagree about the strength of the data available to track carbon reductions and compare products in a meaningful, objective way, and warn of diminishing returns relative to the investment needed to track carbon in every product.  These may prove to be worth pursuing, but not at the expense of meaningful improvements to conditions in fenceline communities.

Habitable believes that these approaches can be reconciled and aligned through dialogue that includes the communities most impacted by the petrochemical infrastructure that is driving climate change. Our chemical hazard database, Pharos, and our collaboration with ChemFORWARD provide manufacturers with the ability to reduce their product’s carbon and toxic footprints. 

We can in good faith pursue reductions in embedded carbon and toxic chemical use, climate and environmental justice and to define climate positive building products accordingly. Prioritizing selection of products simply upon claims of carbon neutrality, however, is not yet warranted.

SOURCES

  1. U.S. Green Building Council, “Resources | U.S. Green Building Council,” LEED, accessed November 14, 2019, http://www.usgbc.org/resources/social-equity-built-environment.
  2. Carbon Leadership Forum, “Why Embodied Carbon?,” Carbon Leadership Forum (blog), accessed November 14, 2019, http://carbonleadershipforum.org/about/why-embodied-carbon/.]
  3. Ecological Building Network, “The New Carbon Architecture,” EBNet, accessed November 14, 2019, https://www.ecobuildnetwork.org/projects/new-carbon-architecture.
  4. Interface, “MaterialsCAN,” accessed November 14, 2019, https://www.interface.com/US/en-US/campaign/transparency/materialsCAN-en_US.
  5. Martin, “Climate Justice,” United Nations Sustainable Development (blog), May 31, 2019, https://www.un.org/sustainabledevelopment/blog/2019/05/climate-justice/.
  6. Equitable and Just, “A Just Climate,” accessed November 14, 2019, https://ajustclimate.org.
  7. NAACP, “NAACP | Centering Equity in the Sustainable Building Sector,” NAACP, accessed November 14, 2019, https://www.naacp.org/climate-justice-resources/centering-equity-sustainable-building-sector/.
  8. NAACP, “NAACP | NAACP Environmental and Climate Justice Program,” NAACP, accessed November 14, 2019, https://www.naacp.org/environmental-climate-justice-about/.

Discover how bisphenols and phthalates, commonly used in plastics for added strength or flexibility, can disrupt hormone function, and learn ways to reduce their use for improved health in this informative video.

Phase 1 of this report is the first of its kind plant-by-plant accounting of the production, use, and releases of chlorine and related pollution around the world. It is intended to inform the efforts of building product manufacturers to reduce pollution in their supply chains.

 

Chlorine is a key feedstock for a wide range of chemicals and consumer products, and the major ingredient of polyvinyl chloride (PVC) plastic. The report includes details about the largest 86 chlor-alkali facilities and reveals their connections to 56 PVC resin plants in the Americas, Africa and Europe. (The second phase of this project will inventory the industry in Asia.) A substantial number of these facilities, which are identified in the report, continue to use outmoded and highly polluting mercury or asbestos.

Demand from manufacturers of building and construction products now drives the production of chlorine, the key ingredient of PVC used in pipes, siding, roofing membranes, wall covering, flooring, and carpeting. It is also an essential feedstock for epoxies used in adhesives and flooring topcoats, and for polyurethane used in insulation and flooring.

Key findings include:

  • In the United States, the chlor-alkali industry is the only industry that still uses asbestos, importing 480 tons per year on average for 11 chlor-alkali plants in the country (including 7 of the 12 largest plants).
  • The only suppliers of asbestos to the chlor-alkali industry are Brazil (which banned its production, although exports continue for the moment) and Russia, whose Uralasbest mine is poised to become the sole source of asbestos once Brazil’s ban is in place.
  • The US Gulf Coast is the world’s lowest-cost region for production of chlorine and its derivatives. It is home to 9 facilities that use asbestos technology, and some of the industry’s worst polluters including 5 of the 6 largest emitters of dioxin.
  • One Gulf Coast facility has been found responsible for chronic releases of PVC plastic pellets into the Gulf of Mexico watershed.
  • The US, Russia and Germany are the only countries in this report that allow the indefinite use of both mercury and asbestos in chlorine production.
  • The world’s two largest chemical corporations – BASF and DowDuPont – have not announced any plans to phase out the use of mercury and asbestos, respectively, at their plants in Germany.
  • Chlor-alkali facilities are major sources of rising levels of carbon tetrachloride, a potent global warming and ozone depleting gas, in the earth’s atmosphere.
  • Far more chlorinated pollution, such as dioxins and vinyl chloride monomer, is released from chlor-alkali plants that produce feedstocks for the PVC industry than from plants that produce chlorine for other uses.

Supplemental Documents:

Research from Healthy Building Network (HBN) documents how vinyl building products, also known as PVC or polyvinylchloride plastic, are the number one driver of asbestos use in the US.

The vinyl/asbestos connection stems from the fact that PVC production is the largest single use for industrial chlorine, and chlorine production is the largest single consumer of asbestos in the US. [1] More than 70% of PVC is used in building and construction applications – pipes, flooring, window frames, siding, wall coverings and membrane roofing. [2] This makes the building and construction industry the single largest product sector consuming chlorine, bearing sizeable responsibility for the ongoing demand for asbestos. [3]

Despite the existence of asbestos (and mercury) free chlorine production methods, the PVC industry has positioned itself at the vanguard of industry efforts to frustrate stronger asbestos regulation. According to Mike Belliveau, the Executive Director of the Environmental Health Strategy Center and a senior advisor to Safer Chemicals Healthy Families coalition, “The PVC market has spurred chemical industry lobbyists to urge the Trump Administration to exempt their use of deadly asbestos from future restrictions.” The last time the vinyl industry positioned themselves so publicly on the other side of common sense, they were defending the use of lead in children’s vinyl lunch boxes.

Among HBN’s Findings:

  • The U.S. chlor-alkali industry (Olin/Dow, Occidental, and Westlake/Axiall [4]) consumed 88% of asbestos imports in 2014, and all asbestos imports in 2016.
  • Three U.S. chemical companies are importing 1.2 million pounds of asbestos per year for use in 15 chlor-alkali plants. PVC used in building products requires an estimated 250,000 pounds of imported asbestos per year.
  • Asbestos miners in Minaçu, Brazil, are literally dying to prop up the U.S. chemical and PVC building product industries’ reliance on asbestos. Dozens of asbestos baggers are dying or have died of asbestos related diseases, according to local reports. [5] Overall, Brazil exports over 13,000 bags of asbestos each year to the U.S. chlorine industry.
  • Occidental Chemical imported 900,000 pounds of asbestos from Oct. 2013 through 2015, but apparently failed to report those imports to the EPA in possible violation of the Chemical Data Reporting rule as required under TSCA.
  • Asbestos imports by Occidental Chemical and Olin Corporation more than doubled from 2015 to 2016, perhaps indicating a stockpiling of asbestos in anticipation of further restrictions on mining in Brazil or use in the U.S.
  • Russia shipped asbestos to Dow in 2014 and to Olin in 2016 (when Olin took over Dow’s U.S. chlor-alkali plants). If the mine in Brazil closes, the U.S. chlor-alkali industry’s backup plan is the massive mine in Asbest, Russia.

The health hazards of asbestos exposure, painful and deadly lung diseases including cancer, are clear. Green building professionals do not have to wait. Do your part to prevent asbestos-related diseases here and abroad. Don’t specify vinyl building products.

SOURCES

1. In the US more than half of chlorine is produced using asbestos, despite the availability of an alternative production method that does not require either asbestos or mercury.

2. http://www.vinylinfo.org/vinyl/uses

3. According to IHS Markit, “A majority of chlor-alkali capacity is built to supply feedstock for ethylene dichloride (EDC) production. EDC is then used to make vinyl chloride (VCM) and subsequently used to manufacture polyvinyl chloride (PVC). This chain, EDC to VCM to PVC, is normally called the vinyl chain. PVC demand correlates closely with construction spending, therefore, it can be concluded that chlorine consumption and production are driven by the construction industry. Hence, chlorine consumption growth depends on the growth of the global economy, since a country will spend more on construction if it has a healthy gross domestic product.” (IHS Markit. “Chemical Economics Handbook: Chlorine/Sodium Hydroxide (Chlor-Alkali),” December 2014. https://www.ihs.com/products/chlorine-sodium-chemical-economics-handbook.html)

4. Fifteen chlor-alkali plants last reported to be using asbestos diaphragms include, in order of estimated chlorine capacity:

    • Olin (formerly Dow), Freeport, Tex. (3,158,000 tons per year)
    • Westlake (formerly Axiall), Lake Charles, La. (1,100,000 tpy)
    • Olin, Plaquemine, La. (1,068,000 tpy)
    • Occidental, Ingleside/Corpus Christi, Tex. (668,000 tpy)
    • Occidental, La Porte, Tex. (580,000 tpy)
    • Occidental, Hahnville/Taft, La. (567,000 tpy)
    • Olin, McIntosh, Ala. (468,000 tpy)
    • Westlake, Plaquemine, La. (410,000 tpy)
    • Occidental, Convent, La. (389,000 tpy)
    • Occidental, Niagara Falls, N.Y. (336,000 tpy)
    • Westlake, Natrium/New Martinsville, W.Va. (297,000 tpy)
    • Occidental, Geismar, La. (273,000 tpy)
    • Occidental, Wichita, Kans. (182,000 tpy)
    • Occidental, Deer Park, Tex. (162,500 tpy)
    • Olin, Henderson, Nev. (153,000 tpy)

5. Carpentier, Steve. “Minaçu, a cidade que respira o amianto.” CartaCapital, May 21, 2013. http://www.cartacapital.com.br/sustentabilidade/minacu-a-cidade-que-respira-o-amianto-8717.html

This paper was prepared by Perkins+Will, in partnership with Healthy Building Network (HBN), as part of a larger effort to promote health in the built environment. Indoor environments commonly have higher levels of pollutants, and architects and designers may frequently have the opportunity to help reduce or mitigate exposures.

The purpose of this report is to present information on the environmental and health hazards of PVC, with an emphasis on information found in government sources. This report is not intended to be a comprehensive analysis of all aspects of the PVC lifecycle, or a comprehensive comparative analysis of polymer lifecycles. Rather, in light of recent claims that PVC formulas have been improved by reducing certain toxic additives, this paper reviews contemporary research and data to determine if hazards are still associated with the lifecycle of PVC. This research has been surveyed from a perspective consistent with the precautionary principle, which, as applied, means that where there is some evidence of environmental or human health impact of PVC that reasonable alternatives should be used where possible. Furthermore, and more generally, this paper is intended to build greater awareness of this common building material.

Home Depot, the world’s largest purchaser of building products, announced that by the end of 2015 it will eliminate phthalate plasticizers from the vinyl flooring it sells.

Phthalates are endocrine disrupting chemicals that have been banned in children’s products since 2008 but are still widely used in a wide range of vinyl products to make them flexible.

The announcement came after lengthy negotiations led by the Mind The Store Campaign, a grassroots effort supported by the Healthy Building Network’s (HBN) cutting-edge research on building products.  Mind The Store is challenging the country’s largest retailers to restrict 100 hazardous chemicals in the products they sell. Also today, the Mind The Store campaign released a report identifying phthalates and other chemical hazards detected in vinyl flooring products.

HBN first addressed the issue of phthalate substitution in polyvinyl chloride (PVC or “vinyl”) flooring in our 2014 report, Phthalate-free Plasticizers in PVC.  The HBN analysis was intended to help purchasers evaluate the claims of phthalate-free product lines in order to make informed choices about a wide array of materials including flooring, wall guards and coverings, wire and cabling, upholstery and membrane roofing.  And it worked: the report helped to convince Home Depot that change was possible in short order.  Now that Home Depot has acted, the whole industry will surely follow.

And what a relief it will be for people who live, work and play on vinyl floors. PVC sheet floors can contain over 20% phthalate plasticizers. These semi-volatile organic compounds readily migrate from flooring into dust and are inhaled by building occupants. Researchers are finding that exposures to phthalates occurs in the womb as well as after birth, and can impair the development of lungs and immune systems. This disruption in turn can lead to the development of asthma, as we first reported in 2004, and genital deformities in boys.

For over a decade now, leading green designers, architects and building owners have taken a precautionary approach, avoiding PVC building products in commercial buildings as evidence grew of the many toxic impacts associated with PVC and its additives. As a result, phthalate-free formulations of vinyl floor and wall coverings began appearing in this market a few years ago. Home Depot’s leadership marks a tipping point that will bring these products to everyone.

Fourteen residents of McCullom Lake Village, Illinois (population 1,000) have brain cancer.

The incidence in the US population is 4 in 100,000.[1]  This is the largest brain cancer cluster identified in a non-occupational setting. In epidemiological terms, the chance that this is a coincidence is something like your chance of winning the lottery.  It’s far more likely that the 14 victims share some sort of common link. The evidence in this case points to the vinyl chloride in the groundwater flowing into their wells from a nearby factory that made vinyl food wrap.[2]

Aaron Freiwald is an attorney representing the cancer victims in a class action lawsuit against Rohm & Haas, which bought the suspect facility from the Morton Chemical Company in 1999. According to Freiwald, “By the time we are done with this case, the association between vinyl chloride and brain cancer is going to be much stronger. They are going to have to revise the way current textbooks discuss cancer risks associated with vinyl chloride.”

One critical factor in the case is the clear connection between the vinyl chloride and the cancers.  It can be difficult to prove a specific chemical causes a specific cancer because so often people have multiple exposures to carcinogens.  But, Lake McCollum is an isolated community.  There are no other significant industrial sources of chemical contamination to which the 14 victims have been exposed.  According to the International Agency for Research on Cancer (IARC), vinyl chloride is carcinogenic to humans and has been associated with brain cancer.

Improved methods of analyzing DNA allow scientists to compare cancer cells in ways not available in earlier cases – such as the case of vinyl chloride plant worker Dan Ross featured in the PBS documentary Trade Secrets, and HBO’s Blue Vinyl.   This new DNA analysis shows that the damage to brain tissue among the Illinois victims is strikingly similar, and that this pattern is different from other types of brain cancers – further evidence of a common local cause. 

Freiwald is most excited by what his investigation has uncovered about industry-sponsored studies of vinyl workers. These have been the backbone of the vinyl industry’s defense that there is at best a “weak statistical correlation” between vinyl chloride exposure and brain cancer.  The industry studies have long been criticized for having diluted the surveyed worker population with employees unlikely to have been exposed to vinyl chloride. “Our questioning of industry experts under oath,” says Freiwald, “has brought to light evidence that is going to strike at the heart of the whole industry’s defense of vinyl chloride.”

In depositions taken as part of this case, Freiwald says that industry experts acknowledged that had just one more case of cancer been identified in the worker population that was studied, the conclusion would have changed from a “weak statistical correlation” at best to a “statistically significant” correlation. 

The McCollum case reminds us that the many problems associated with chlorinated materials, such as PVC plastic, are likely under-estimated, masked by the limits of scientific investigations to date, and obscured by the intensive cigarette science campaigns of its manufacturers.

SOURCES

  1. According to Freiwald, the number of glioblastomas (the dominant brain cancer in this group) is 3-4 per 100,000.  The number of oligodendrogliomas, the second and related type of brain cancer among the victims, is 0.3 cases per 100,000.  The number for all “brain and CNS” cancers, which is a more inclusive group of diseases, is 7 in 100,000. 
  2. The chemical alleged to have been released into the Lake McCollum’s groundwater is known as dichlroroethylene, or 1, 1-dce, which undergoes reductive dechlorination to vinyl chloride in groundwater and landfills.

In Doubt Is Their Product, Dr. David Michaels, a former Assistant Secretary of Energy for Environment, Safety and Health under President Clinton, exhaustively documents the rise of the “product defense industry” and its strategy of using scientific discipline to establish controversies (i.e., starting something that is intended to continue or be permanent[1]), rather than establish facts (i.e., investigating something to confirm its truth or validity[2]) as a means of frustrating efforts to address public health risks from asbestos, benzene, aspirin (Reye’s syndrome in children), global warming and, of course, vinyl.

“Doubt is our product,” wrote a Brown and Williamson[3] executive in 1969, three years after the iconic warning label first appeared on cigarette packs, “since it is the best means of competing with the ‘body of fact’ that exists in the minds of the general public. It is also the means of establishing a controversy.”[4]

Michaels concentrates his reporting on his considerable first-hand experiences where, he writes, “I had the opportunity to witness what is going on at close range.”[5] He bears witness for 256 pages and backs up his observations with an additional 119 pages of endnotes, many of these referencing original documents that can be accessed through his website, www.defendingscience.org.

One of his first-hand experiences involves polyvinyl chloride plastic, also known as PVC or vinyl. The story of the vinyl industry’s cover-up of rare cancers among its workers in the mid-1970’s has been well documented elsewhere[6], including the documentary Blue Vinyl and the PBS investigative report Trade Secrets. Michaels connects the dots, documenting how, in 1974, the same public relations firm that created the “selling doubt” strategy for the tobacco industry would “establish uncertainty” about the risks of vinyl chloride for the PVC industry. They’re still at it.

Doubt Is Their Product concludes with a chapter offering “a dozen ways to improve our regulatory system.” Many of these could be adapted by green building policy makers or by anyone interested in testing whether an industry stakeholder is interested in establishing the facts, or just establishing a perpetual controversy.[7

SOURCES

  1. Encarta® World English Dictionary ©1999 Microsoft Corporation.
  2. Ibid.
  3. Brown & Williamson was an American tobacco company and subsidiary of the giant British American Tobacco, that produced several popular cigarette brands including: Kool, Lucky Strike, Pall Mall and Viceroy. It became infamous as the focus of investigations for chemically enhancing the addictiveness of cigarettes. Its former vice-president of research and development, Jeffrey Wigand, was the whistleblower in an investigation conducted by the highly respected CBS news program 60 Minutes, an event that was dramatized in the film The Insider. Wigand claimed that B&W had introduced chemicals such as ammonia into cigarettes to increase nicotine delivery and increase addictiveness. Brown & Williamson had its headquarters at Louisville, Kentucky until July 30, 2004, when the U.S. operations of Brown & Williamson merged with R.J. Reynolds, creating a new publicly traded parent company, Reynolds American Inc. Source: http://en.wikipedia.org/wiki/Brown_and_Williamson.
  4. Doubt Is Their Product, p. 11, footnote 43, document available at http://legacy.library.ucsf.edu/tid/nvs40f00.
  5. Doubt Is Their Product, Introduction, p. x.
  6. See, e.g. Deceit and Denial: The Deadly Politics of Industrial Pollution. Gerald Markowitz and David Rosner. University of California Press, 2002. See also Toxic Sludge is Good For You and Trust Us We’re Experts, both by John Stauber and Sheldon Rampton, and The Republican War on Science, by Chris Mooney.
  7. These include e.g., (#1) Require full disclosures of any and all sponsor involvement in scientific studies; (#3) Manufacturers must disclose what they know about the toxicity of their products; (#5) Hold real people accountable for the accuracy—and completeness – of statements of corporations and trade groups.

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