
Phase 2 of this report is the first of its kind plant-by-plant accounting of the production, use, and releases of chlorine and related pollution around the world. It is intended to inform the efforts of building product manufacturers to reduce pollution in their supply chains.
Chlorine is a key feedstock for a wide range of chemicals and consumer products, and the major ingredient of polyvinyl chloride (PVC) plastic. The report includes details aboutthe production technologies used and markets served by 146 chlor-alkali plants (60 in Asia) and which of these plants supply chlorine to 113 PVC plants (52 in Asia). The report answers fundamental questions like:
Key findings include:
Supplemental Documents:
For years, Habitable has been thinking about and consulting with our partners about how to describe the impact of choosing healthier building products. Here’s why this is a complex and challenging issue for the industry:
These reasons drive the need for full transparency of chemical contents and full assessment of chemical hazards. This can ultimately lead to optimizing products in order to avoid hazardous chemicals.
Toxic chemicals have a huge and complex impact on the health and well-being of people and the environment. Those impacts are spread throughout a product’s life cycle. For example, fenceline communities can be exposed during the manufacturing of products in adjacent facilities, workers can be exposed on the job during the manufacturing and installation processes, and building occupants can be exposed during the product’s use stage. Some individuals suffer multiple exposures because they are affected in all of those instances.
In addition, toxic chemicals can be released when materials are disposed of or recycled. When they incorporate recycled content into new products, manufacturers can include legacy toxicants, inhibiting the circular economy and exposing individuals to hazardous chemicals—even those that have been phased out as intentional content in products.
We know intrinsically that hazardous chemicals have the potential to do harm and that they commonly do so. For champions of this cause, that understanding of the precautionary principle is enough. Others still need to be convinced and often want to quantify the impact of a healthy materials program. How can healthy building champions start to talk about and quantify the impacts of material choices?
Broad Impacts of Toxic Chemicals
One way researchers quantify the impact of chemicals is to consider the broad economic impacts of chemical exposures. Evidence increasingly shows that toxic chemical exposures may be costing the USA billions of dollars and millions of IQ points. One recent study estimates that certain endocrine-disrupting chemicals cost the United States $340 billion each year. This is a staggerring 2.3% of the US gross domestic product.1 And that is for only a subset of the hazardous chemicals that surround us every day. These numbers provide important context for the larger discussion of toxic chemical use, but cannot easily be tied to daily decisions about specific materials.
Market Scale Impacts
For years, Habitable has been targeting orthophthalates in vinyl flooring as a key chemical and product category combination to be avoided. Orthophthalates can be released from products and deposited in dust which can be inhaled or ingested by residents—particularly young children who crawl on floors and often place their hands in their mouths3. By systematically reducing chemicals of concern in common products, we can all work together to continue to affect this scale of change in the marketplace and keep millions more tons of hazardous chemicals out of buildings.
Impacts on the Project Scale
Context is key for understanding the impact chemical reduction or elimination can have—a pound of one chemical may not have the same level of impact as a pound of another chemical. But, given the right context, this sort of calculation may prove useful as part of a larger story. The following examples provide context for the story of different impacts of different chemicals.
In addition to information about target chemicals to avoid, our Informed™ product guidance provides recommendations of alternative types of materials that are typically better from a health hazard perspective and includes steps to work toward the goal of full transparency of product content and full assessment of chemical hazards. This framework can help ensure that toxic chemicals and regrettable substitutions are avoided.
Each decision you make about the materials you use, each step toward using healthier products, can have big impacts within a housing unit, a building, and in the broader environment. Collectively, these individual decisions also influence manufacturers to provide better, more transparent products for us all. Ultimately, this can reduce the hazardous chemicals not just in our buildings but also in our bodies.
It is critical that these efforts align their goals lest, once again, the latest definition and marketing of “green” building products overlooks and overrides the interests of the front line communities most impacted by both climate change and toxic pollution.
The Carbon Leadership Forum describes embodied carbon as “the sum impact of all the greenhouse gas emissions attributed to the materials throughout their life cycle (extracting from the ground, manufacturing, construction, maintenance and end of life/disposal).2 In a widely praised book, The New Carbon Architecture3, Bruce King explains clearly why reducing carbon inputs to building materials immediately—present day carbon releases—is more effective at meeting urgent carbon reduction goals than the gains of even a Net Zero building, which are realized over decades. This approach is embraced by the Materials Carbon Action Network, a growing association of manufacturers and others, which states as its aim “prioritization of embodied carbon in building materials.”(emphasis added).4
Climate action priorities are framed differently by groups at the forefront of movements for climate justice and equity in the green building movement. Mary Robinson, past President of Ireland, UN High Commissioner on Human Rights and UN Special Envoy on Climate Change, says climate justice “insists on a shift from a discourse on greenhouse gases and melting ice caps into a civil rights movement with the people and communities most vulnerable to climate impacts at its heart.” 5 The Equitable and Just National Climate Platform6, adopted by a broad cross section of environmental justice groups and national organizations including Center for American Progress, League of Conservation Voters, Natural Resources Defense Council, and Sierra Club, calls for “prioritizing climate solutions and other policies that also reduce pollution in these legacy communities at the scale needed to significantly improve their public health and quality of life.” The NAACP’s Centering Equity In The Sustainable Building Sector (CESBS)7 initiative advocates “action on shutting down coal plants and other toxic facilities at the local level, as well as building of new toxic facilities, with advocacy to strengthen development, monitoring, and enforcement of regulations at federal, state, and local levels. Also includes a focus on corporate responsibility and accountability.”8
The embodied carbon and climate justice initiatives are aligned when carbon reductions in building products are achieved through industrial process changes that reduce the use of fossil fuels and other petrochemicals. But rarely, if ever, can building products be manufactured with no carbon footprint, i.e. without fossil fuel inputs. These initiatives may not be aligned when manufacturers promote “carbon neutral” or “carbon negative” products that rely on carbon trading or offsets, the practice of supporting carbon reduction elsewhere (by planting trees or investing in renewable energy) to offset fossil fuel and petrochemical inputs at the factory. According to the Equitable and Just National Climate Platform: “ . . . these policies do not guarantee emissions reduction in EJ communities and can even allow increased emissions in communities that are already disproportionately burdened with pollution and substandard infrastructure.” They may also allow increased toxic pollution, if a manufacturer chooses to invest in carbon offsets, for example, rather than invest in process changes that reduce toxic chemical use or emissions. As a result, disproportionate impacts, often correlated with race, can be perpetuated.
Vinyl provides one example of such inequity. Vinyl’s carbon footprint includes carbon tetrachloride, a chemical released during chlorine production that is simultaneously highly toxic, ozone depleting, and a global warming gas 1,400 times more potent than CO2. Offsetting these releases with tree planting or renewable energy purchases does nothing for the toxic fallout, from carbon tetrachloride, fossil fuels and other petrochemicals, on the communities adjacent to those manufacturing facilities.
Experts agree that the most embodied carbon reductions by far are to be had in addressing steel and concrete in buildings. Beyond that, experts disagree about the strength of the data available to track carbon reductions and compare products in a meaningful, objective way, and warn of diminishing returns relative to the investment needed to track carbon in every product. These may prove to be worth pursuing, but not at the expense of meaningful improvements to conditions in fenceline communities.
Habitable believes that these approaches can be reconciled and aligned through dialogue that includes the communities most impacted by the petrochemical infrastructure that is driving climate change. Our chemical hazard database, Pharos, and our collaboration with ChemFORWARD provide manufacturers with the ability to reduce their product’s carbon and toxic footprints.
We can in good faith pursue reductions in embedded carbon and toxic chemical use, climate and environmental justice and to define climate positive building products accordingly. Prioritizing selection of products simply upon claims of carbon neutrality, however, is not yet warranted.
Discover how bisphenols and phthalates, commonly used in plastics for added strength or flexibility, can disrupt hormone function, and learn ways to reduce their use for improved health in this informative video.
Phase 1 of this report is the first of its kind plant-by-plant accounting of the production, use, and releases of chlorine and related pollution around the world. It is intended to inform the efforts of building product manufacturers to reduce pollution in their supply chains.
Chlorine is a key feedstock for a wide range of chemicals and consumer products, and the major ingredient of polyvinyl chloride (PVC) plastic. The report includes details about the largest 86 chlor-alkali facilities and reveals their connections to 56 PVC resin plants in the Americas, Africa and Europe. (The second phase of this project will inventory the industry in Asia.) A substantial number of these facilities, which are identified in the report, continue to use outmoded and highly polluting mercury or asbestos.
Demand from manufacturers of building and construction products now drives the production of chlorine, the key ingredient of PVC used in pipes, siding, roofing membranes, wall covering, flooring, and carpeting. It is also an essential feedstock for epoxies used in adhesives and flooring topcoats, and for polyurethane used in insulation and flooring.
Key findings include:
Supplemental Documents:
Research from Healthy Building Network (HBN) documents how vinyl building products, also known as PVC or polyvinylchloride plastic, are the number one driver of asbestos use in the US.
The vinyl/asbestos connection stems from the fact that PVC production is the largest single use for industrial chlorine, and chlorine production is the largest single consumer of asbestos in the US. [1] More than 70% of PVC is used in building and construction applications – pipes, flooring, window frames, siding, wall coverings and membrane roofing. [2] This makes the building and construction industry the single largest product sector consuming chlorine, bearing sizeable responsibility for the ongoing demand for asbestos. [3]
Despite the existence of asbestos (and mercury) free chlorine production methods, the PVC industry has positioned itself at the vanguard of industry efforts to frustrate stronger asbestos regulation. According to Mike Belliveau, the Executive Director of the Environmental Health Strategy Center and a senior advisor to Safer Chemicals Healthy Families coalition, “The PVC market has spurred chemical industry lobbyists to urge the Trump Administration to exempt their use of deadly asbestos from future restrictions.” The last time the vinyl industry positioned themselves so publicly on the other side of common sense, they were defending the use of lead in children’s vinyl lunch boxes.
The health hazards of asbestos exposure, painful and deadly lung diseases including cancer, are clear. Green building professionals do not have to wait. Do your part to prevent asbestos-related diseases here and abroad. Don’t specify vinyl building products.
1. In the US more than half of chlorine is produced using asbestos, despite the availability of an alternative production method that does not require either asbestos or mercury.
2. http://www.vinylinfo.org/vinyl/uses
3. According to IHS Markit, “A majority of chlor-alkali capacity is built to supply feedstock for ethylene dichloride (EDC) production. EDC is then used to make vinyl chloride (VCM) and subsequently used to manufacture polyvinyl chloride (PVC). This chain, EDC to VCM to PVC, is normally called the vinyl chain. PVC demand correlates closely with construction spending, therefore, it can be concluded that chlorine consumption and production are driven by the construction industry. Hence, chlorine consumption growth depends on the growth of the global economy, since a country will spend more on construction if it has a healthy gross domestic product.” (IHS Markit. “Chemical Economics Handbook: Chlorine/Sodium Hydroxide (Chlor-Alkali),” December 2014. https://www.ihs.com/products/chlorine-sodium-chemical-economics-handbook.html)
4. Fifteen chlor-alkali plants last reported to be using asbestos diaphragms include, in order of estimated chlorine capacity:
5. Carpentier, Steve. “Minaçu, a cidade que respira o amianto.” CartaCapital, May 21, 2013. http://www.cartacapital.com.br/sustentabilidade/minacu-a-cidade-que-respira-o-amianto-8717.html
This paper was prepared by Perkins+Will, in partnership with Healthy Building Network (HBN), as part of a larger effort to promote health in the built environment. Indoor environments commonly have higher levels of pollutants, and architects and designers may frequently have the opportunity to help reduce or mitigate exposures.
The purpose of this report is to present information on the environmental and health hazards of PVC, with an emphasis on information found in government sources. This report is not intended to be a comprehensive analysis of all aspects of the PVC lifecycle, or a comprehensive comparative analysis of polymer lifecycles. Rather, in light of recent claims that PVC formulas have been improved by reducing certain toxic additives, this paper reviews contemporary research and data to determine if hazards are still associated with the lifecycle of PVC. This research has been surveyed from a perspective consistent with the precautionary principle, which, as applied, means that where there is some evidence of environmental or human health impact of PVC that reasonable alternatives should be used where possible. Furthermore, and more generally, this paper is intended to build greater awareness of this common building material.
Phthalates are endocrine disrupting chemicals that have been banned in children’s products since 2008 but are still widely used in a wide range of vinyl products to make them flexible.
The announcement came after lengthy negotiations led by the Mind The Store Campaign, a grassroots effort supported by the Healthy Building Network’s (HBN) cutting-edge research on building products. Mind The Store is challenging the country’s largest retailers to restrict 100 hazardous chemicals in the products they sell. Also today, the Mind The Store campaign released a report identifying phthalates and other chemical hazards detected in vinyl flooring products.
HBN first addressed the issue of phthalate substitution in polyvinyl chloride (PVC or “vinyl”) flooring in our 2014 report, Phthalate-free Plasticizers in PVC. The HBN analysis was intended to help purchasers evaluate the claims of phthalate-free product lines in order to make informed choices about a wide array of materials including flooring, wall guards and coverings, wire and cabling, upholstery and membrane roofing. And it worked: the report helped to convince Home Depot that change was possible in short order. Now that Home Depot has acted, the whole industry will surely follow.
And what a relief it will be for people who live, work and play on vinyl floors. PVC sheet floors can contain over 20% phthalate plasticizers. These semi-volatile organic compounds readily migrate from flooring into dust and are inhaled by building occupants. Researchers are finding that exposures to phthalates occurs in the womb as well as after birth, and can impair the development of lungs and immune systems. This disruption in turn can lead to the development of asthma, as we first reported in 2004, and genital deformities in boys.
For over a decade now, leading green designers, architects and building owners have taken a precautionary approach, avoiding PVC building products in commercial buildings as evidence grew of the many toxic impacts associated with PVC and its additives. As a result, phthalate-free formulations of vinyl floor and wall coverings began appearing in this market a few years ago. Home Depot’s leadership marks a tipping point that will bring these products to everyone.
The incidence in the US population is 4 in 100,000.[1] This is the largest brain cancer cluster identified in a non-occupational setting. In epidemiological terms, the chance that this is a coincidence is something like your chance of winning the lottery. It’s far more likely that the 14 victims share some sort of common link. The evidence in this case points to the vinyl chloride in the groundwater flowing into their wells from a nearby factory that made vinyl food wrap.[2]
Aaron Freiwald is an attorney representing the cancer victims in a class action lawsuit against Rohm & Haas, which bought the suspect facility from the Morton Chemical Company in 1999. According to Freiwald, “By the time we are done with this case, the association between vinyl chloride and brain cancer is going to be much stronger. They are going to have to revise the way current textbooks discuss cancer risks associated with vinyl chloride.”
One critical factor in the case is the clear connection between the vinyl chloride and the cancers. It can be difficult to prove a specific chemical causes a specific cancer because so often people have multiple exposures to carcinogens. But, Lake McCollum is an isolated community. There are no other significant industrial sources of chemical contamination to which the 14 victims have been exposed. According to the International Agency for Research on Cancer (IARC), vinyl chloride is carcinogenic to humans and has been associated with brain cancer.
Improved methods of analyzing DNA allow scientists to compare cancer cells in ways not available in earlier cases – such as the case of vinyl chloride plant worker Dan Ross featured in the PBS documentary Trade Secrets, and HBO’s Blue Vinyl. This new DNA analysis shows that the damage to brain tissue among the Illinois victims is strikingly similar, and that this pattern is different from other types of brain cancers – further evidence of a common local cause.
Freiwald is most excited by what his investigation has uncovered about industry-sponsored studies of vinyl workers. These have been the backbone of the vinyl industry’s defense that there is at best a “weak statistical correlation” between vinyl chloride exposure and brain cancer. The industry studies have long been criticized for having diluted the surveyed worker population with employees unlikely to have been exposed to vinyl chloride. “Our questioning of industry experts under oath,” says Freiwald, “has brought to light evidence that is going to strike at the heart of the whole industry’s defense of vinyl chloride.”
In depositions taken as part of this case, Freiwald says that industry experts acknowledged that had just one more case of cancer been identified in the worker population that was studied, the conclusion would have changed from a “weak statistical correlation” at best to a “statistically significant” correlation.
The McCollum case reminds us that the many problems associated with chlorinated materials, such as PVC plastic, are likely under-estimated, masked by the limits of scientific investigations to date, and obscured by the intensive cigarette science campaigns of its manufacturers.
In Doubt Is Their Product, Dr. David Michaels, a former Assistant Secretary of Energy for Environment, Safety and Health under President Clinton, exhaustively documents the rise of the “product defense industry” and its strategy of using scientific discipline to establish controversies (i.e., starting something that is intended to continue or be permanent[1]), rather than establish facts (i.e., investigating something to confirm its truth or validity[2]) as a means of frustrating efforts to address public health risks from asbestos, benzene, aspirin (Reye’s syndrome in children), global warming and, of course, vinyl.
“Doubt is our product,” wrote a Brown and Williamson[3] executive in 1969, three years after the iconic warning label first appeared on cigarette packs, “since it is the best means of competing with the ‘body of fact’ that exists in the minds of the general public. It is also the means of establishing a controversy.”[4]
Michaels concentrates his reporting on his considerable first-hand experiences where, he writes, “I had the opportunity to witness what is going on at close range.”[5] He bears witness for 256 pages and backs up his observations with an additional 119 pages of endnotes, many of these referencing original documents that can be accessed through his website, www.defendingscience.org.
One of his first-hand experiences involves polyvinyl chloride plastic, also known as PVC or vinyl. The story of the vinyl industry’s cover-up of rare cancers among its workers in the mid-1970’s has been well documented elsewhere[6], including the documentary Blue Vinyl and the PBS investigative report Trade Secrets. Michaels connects the dots, documenting how, in 1974, the same public relations firm that created the “selling doubt” strategy for the tobacco industry would “establish uncertainty” about the risks of vinyl chloride for the PVC industry. They’re still at it.
Doubt Is Their Product concludes with a chapter offering “a dozen ways to improve our regulatory system.” Many of these could be adapted by green building policy makers or by anyone interested in testing whether an industry stakeholder is interested in establishing the facts, or just establishing a perpetual controversy.[7]